At Taisei Lamick, we begin our manufacturing process by gaining a deep understanding of your specific requirements and challenges. We then carefully select the base film, sand film, and sealant film that is best suited with the product content and intended applications, ensuring the optimal liquid filling film customization. Utilizing cutting-edge manufacturing techniques and strict quality control, we deliver high-performance films that exceed customer expectations.
Our Film Production Process
At Taisei Lamick, we offer a comprehensive film manufacturing process, including photogravure printing. Even if your orders are multi-type, small-lot productions, we can ensure high-performance production with short lead times.
1. Consultation
We begin by understanding the contents to be filled and their applications, selecting the optimal film for each requirement.
2. Design
Our designers create the illustrations and designs tailored to the selected specifications.
3. Platemaking
The printing plates (cylinders) are produced.
4. Rotogravure Printing
Each color is finely printed on the base film using advanced rotogravure technology.
5. Inspection
We conduct thorough quality checks for printing defects and pattern displacements.
6. Dry lamination
The base film, sand film, and sealant film are glued together using adhesives.
7. Extrusion lamination
The sealant film formed by melted resin is glued together with the base film and sand film.
8. Aging
The laminated film is left to stabilize for a fixed period of time to ensure optimal results.
9.Durability Testing
We test physical properties of these products to ensure the lamination strength and heat seal strength.
10. Slitter
The film is precisely cut to the required size and width, then rewound into rolls.
11. Final Inspection
A quality assurance check is conducted to ensure the products meet all specifications before the preparation for shipment.
12. Shipment
The finished product is carefully packaged and delivered to the customer.
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